Taking Command of Your Maintenance Process: From Certification to Implementation
2-DAY LIVE WORKSHOP
This comprehensive 2-day review of industry standards is designed for busy maintenance professionals looking to either prepare for certification testing or for instruction on how to apply and integrate these concepts into their own maintenance optimization system.
The workshop replaces the 5 Pillars: Maintenance & Reliability Professional Review Course. This new class offers additional examples of real-life application of the course material and provides a general review for multiple certifications in the maintenance industry. The delivery of course content includes slide presentations, group activities, application of our software tools and question & answer sessions.
WORKSHOP CONTENT
A detailed listing of course content is provided below. All topics covered in this class are based on methodology within our System in a Box™: Maintenance Process Optimization Program. For more information on this program, click here.
- A Vision of What Could Be…
- Best Practice Maintenance
- Pre-Assessment Exercise
- Gap Analysis & Savings Estimates
- Performance Measurement
- Taking Command & Accountability
- Authority & Responsibility
- Communication Plan
- Communication Skills
- Barrier Management
- Problem Solving & Decision Making
- Change Management
- The Project Budget
- Crafting and Delivering the Plan
- I Don't Have Time!
- Strategy Sessions
- Roles & Responsibilities
- Your Work Control Process
- Work Identification
- Work Prioritization
- Work Planning
- Work Scheduling
- Work Execution
- Work Follow-Up
- Work Analysis (Basic)
- Performance Agreements
- System Building
- Standard Maintenance Procedures
- Information Systems
- CMMS/ERP Readiness
- Functional Location Hierarchy
- Equipment Information
- Equipment Criticality
- Standards and Specifications
- History & Reporting
- Storeroom Inventory
- Bills of Material
- Preventive Maintenance (PM)
- Shutdown/Turnaround Management
- Contractor Management
- Budgeting
- Drawings & Engineering
- Life Cycle Cost (LCC)
- The Training Plan
- Safety & Environmental
- Predictive Maintenance (PdM)
- Continuous Improvement
- Reliability Methods
- Technology and Maintenance
- The Teaching Leader
- The Next Steps
Bonus Items:
- Pre-Assessment Tool
- Maintenance Excellence Model
- Work Control Process Model
- Savings Calculator Tool
- Strategy Session Activity
WHO SHOULD ATTEND?
Maintenance Managers, Maintenance Technicians, Maintenance Supervisors, Engineers, Production Staff (that interact with maintenance personnel), Reliability Engineers, Planners
WHICH CERTIFICATIONS ARE SUPPORTED?
This course is based on well recognized best practices for maintenance, operations and engineering management. Because of its coverage of the systems required to effectively manage a reliability program, the course is a valuable addition to the study plan for many different certifications.
In particular, certifications related to maintenance and operations management, supervision and engineering are well supported by this 2 day workshop. While the following is not a complete or exhaustive list, it does include certifications that are consistent with at least a portion of the course content:
ISA - Certified Industrial Maintenance Mechanic (CIMM)
Association for Facilities Engineering (AFE) - Certified Plant Maintenance Manager (CPMM)
Association for Facilities Engineering (AFE) - Certified Plant Supervisor (CPS)
Association for Facilities Engineering (AFE) - Certified Plant Engineer (CPE)
Society for Maintenance & Reliability Professionals (SMRP) - Certified Maintenance & Reliability Professional (CMRP)
Nobreakdowns.com and its products and services are not endorsed by or affiliated with any other organization that offers certification programs, exams or related products. We also do not endorse their products. This course is for the sole benefit of the attendees, wishing to expand their knowledge, improve their skills and apply the content to their workplace. We strongly believe that education, practice and study are an important part of test preparation.
IS A CERTIFICATION EXAM INCLUDED?
Nobreakdowns.com is not affiliated with any testing organization and does not offer any of these exams following the workshop. If you are interested in testing, we can assist you in making contact with the appropriate testing organization to facilitate testing at your site or assist you in determining the next testing site/time in your location.
COST
The cost of the course is $995 US per student, with an 8 student minimum. Smaller groups are acceptable, but a base cost applies. For larger groups, we can provide a quotation with discounted pricing.
LOCATION
Nobreakdowns.com would be pleased to offer this course at a site that is convenient for your needs. We often present our programs at manufacturing sites or remote locations such as hotels, conference centers and offices. As an option, we can also host the class at our headquarters in Grand Rapids, MN. Please just ask and we will work with you to meet your requirements including lodging, transportation, meals and anything else. International locations are also available, with some restrictions.
SAMPLE MATERIALS
Please examine the following sample materials to find out more about the course content and its purpose. We look forward to working with you and your team to build a proactive maintenance program.
Download the Introduction to System in a Box™ Video (23MB, requires Quicktime Player to view)
Download the free Apple® Quicktime Player
Get the System in a Box™ Work Control Process Model (PDF)
Download "A Vision of What Could Be..." Workbook (PDF)
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